FujiFilm Prescale Nip Impression Film

Fujifilm Prescale^® Nip Impression Film Placed Between Two Nip Rolls




Fujifilm Prescale^® is a unique, affordable and easy to use tool that reveals the distribution and magnitude ofpressure between any two mating rolls whether rubber, steel or composite.Fujifilm Prescale^® is a mylar based film that contains a layer of tiny microcapsules. The application of force upon the film causes the microcapsules to rupture, producing an instantaneous and permanent high resolution “topographical” image of pressure variation across the contact area.
Simply place Fujifilm Prescale^®pressure indicating sensor film between any two surfaces that touch, mate or impact. Apply pressure, remove it and immediately the film reveals the pressure distribution profile that occurred between the two surfaces. Conceptually similar to Litmus paper, the color intensity of Fujifilm Prescale^® is directly related to the amount of pressure applied to it. The greater the pressure, the more intense the color.
Fujifilm Prescale^® is extremely thin (4 to 8 mils) which enables it to conform to curved surfaces. It is ideal for invasive intolerant environments and tight spaces not accessible to conventional electronic transducers.
Have you ever needed to evaluate pressure or force between two touching or mating surfaces? Previously, your only alternatives were strain gauges and load cells, that are both time consuming and difficult to interface. Now with the advent of our disposable one-time use pressure film, Fujifilm Prescale^®, evaluating surface contact pressure distribution and magnitude is accurate, quick and highly economical.

Pressure Film Type	Pressure Range
Extreme Low (LLLLW / 4LW)	7.2 - 28 PSI (0.5 - 2 kg/cm²)
Ultra Low (LLLW)	28 - 85 PSI (2 - 6 kg/cm²)
Super Low (LLW)	70 - 350 PSI (5 - 25 kg/cm²)
Low (LW)	350 - 1,400 PSI (25 - 100 kg/cm²)
Medium (MS)	1,400 - 7,100 PSI (100 - 500 kg/cm²)
High (HS)	7,100 - 18,500 PSI (500 - 1,300 kg/cm²)
Super High (HHS)	18,500 - 43,200 PSI (1,300 - 3,000 kg/cm²)

Physical Specifications
Operating Temperature	41°F - 95°F (5°C - 35°C) much higher for brief exposure
Humidity Range	20% to 90% RH
Gauge (Thickness)	4 - 20 mils
Spatial Resolution	From 5 - 15 microns
Substrate	Polyethylene Terephthalate (PET)
Accuracy	± 10% visual, ± 2% Utilizing optional optical measurement systems
Shelf Life	2 Years

Please contact directly for pricing & samples.
----------------------------------------------------------
Vadim Shalyt
Sr. Application Specialist
Sensor Products Inc. USA
300 Madison Ave., Suite 100
Madison, NJ 07940
1.973.428.8985 (phone)
1.973.495.9800 (cell)
1.973.884.1699 (fax)
vshalyt@sensorprod.com

Fujifilm Prescale Pressure Indicating Film

Fujifilm Prescale^® is a unique, affordable and easy to use tool that reveals the distribution and magnitude of surface contact pressure in your battery lamination and calendering press.

Fujifilm Prescale^® sensor film is used to measure surface contact pressure across both lamination platens and calendering rollers. Fujifilm Prescale^® reveals both pressure distribution and magnitude between these surfaces in a dramatic surface “map.”
When placed in your lamination or calendering press, the film instantaneously and permanently changes color in direct proportion to the actual pressure applied. Philosophically similar to the indication given by Litmus paper. Precise pressure magnitude is then easily determined by comparing the resultant color intensity to a standardized color correlation chart. No training or instrumentation is required.
Have you ever needed to evaluate pressure or force between two touching or mating surfaces? Previously, your only alternatives were strain gauges and load cells, that are both time consuming and difficult to interface. Now with the advent of our disposable one-time use pressure film, Fujifilm Prescale^®, evaluating surface contact pressure distribution and magnitude is accurate, quick and highly economical.

Benefits

• Correct uneven lamination.
• Minimize delamination during battery discharge.
• Minimize poor contact between the electrodes and their current collectors.
• Quickly observe and correct uneven thicknesses.

Pressure Film Type	Pressure Range
Extreme Low (LLLLW / 4LW)	7.2 - 28 PSI (0.5 - 2 kg/cm²)
Ultra Low (LLLW)	28 - 85 PSI (2 - 6 kg/cm²)
Super Low (LLW)	70 - 350 PSI (5 - 25 kg/cm²)
Low (LW)	350 - 1,400 PSI (25 - 100 kg/cm²)
Medium (MS)	1,400 - 7,100 PSI (100 - 500 kg/cm²)
High (HS)	7,100 - 18,500 PSI (500 - 1,300 kg/cm²)
Super High (HHS)	18,500 - 43,200 PSI (1,300 - 3,000 kg/cm²)

Physical Specifications
Operating Temperature	41°F - 95°F (5°C - 35°C) much higher for brief exposure
Humidity Range	20% to 90% RH
Gauge (Thickness)	4 - 20 mils
Spatial Resolution	From 5 - 15 microns
Substrate	Polyethylene Terephthalate (PET)
Accuracy	± 10% visual, ± 2% Utilizing optional optical measurement systems
Shelf Life	2 Years

Vadim Shalyt
Sr. Application Specialist
Sensor Products Inc. USA
300 Madison Ave., Suite 100
Madison, NJ 07940
1.973.428.8985 (phone)
1.973.495.9800 (cell)
1.973.884.1699 (fax)
vshalyt@sensorprod.com